Thermal Test Engineer

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking a Thermal Engineer to own the analysis, design, and validation of thermal systems across our vehicle platforms. This role will work from the system level down to individual components, ensuring avionics, propulsion systems, and vehicle structures can withstand demanding operating environments. You will partner closely with aerodynamics, propulsion, structures, mechanical, and test teams to develop practical thermal solutions that balance performance, reliability, manufacturability, and scale. The ideal candidate combines strong heat-transfer and simulation fundamentals with hands-on experience testing and validating hardware. Key Responsibilities Design, analyze, and optimize thermal management systems for Mach’s vehicles from system to component level. Perform analyses to understand how heat transfer, thermal loads, and environmental changes impact performance and the vehicle's structural integrity. Collaborate with cross-functional teams, including propulsion, structural, and aerodynamics teams, to integrate thermal solutions into vehicle designs while maintaining performance and manufacturability. Develop thermal testing procedures, including thermal cycling, environmental testing, and failure mode analysis, to ensu

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking an Mechanical Engineer with Avionics Integration expertise to join our team in designing, integrating, and testing the electro-mechanical systems that support next-generation defense platforms. In this hands-on role, you’ll develop avionics mounting architectures, electronics enclosures, PCBA mounting, wire harness accommodation, connector interfaces, EMI/EMC accommodation, and thermal management solutions for reliable, flight-ready hardware. At Mach Industries, we are redefining the future of defense through advanced, scalable platforms. As a Mechanical Avionics engineer, you will play a key role in taking avionics systems from concept through hardware bring-up, environmental testing, and flight qualification. Collaborating with electrical, firmware, systems, manufacturing, and test teams, you’ll help create rugged, serviceable, and manufacturable hardware built to perform in demanding aerospace environments. Key Responsibilities Design and develop avionics or PCBA mounting architectures or enclosures via CAD design and engineering release including GD&T per AMSE Y14.5 Work cross-functionally with electrical engineering teams to develop and verify overall architecture, schematics, layout via ECAD/MCAD data exchang

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking a Senior Aerospace Engineer, Aerothermal & Hypersonics to own high-speed aerodynamic and aerothermal design for next-generation hypersonic and atmospheric entry systems. This role is for an engineer with 5–7+ years of experience who has taken complex aerospace work from concept through design, analysis, test, and implementation — and who can help stand up aerothermal and TPS test capability as the company scales. You will lead hypersonic vehicle shaping and aero/aerothermal trades, predict aerodynamic heating and related high-temperature flight environments, and contribute to Thermal Protection System (TPS) / heat-shield evaluation in partnership with materials, structures, and Thermal Engineers. You will also support lower-speed aero work in conjunction with other aerodynamicists when programs require it. Key Responsibilities High-speed aero and aerothermal design: Lead or co-own aerodynamic and aerothermal design activities for hypersonic and atmospheric entry vehicles — vehicle shaping, performance, stability, and thermal environment definition — and support lower-speed aero work in conjunction with other aerodynamicists when the program requires it. Aerothermal environments: Predict and analyze aerodynamic heat

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking an Mechanical Engineer with Avionics Integration expertise to join our team in designing, integrating, and testing the electro-mechanical systems that support next-generation defense platforms. In this hands-on role, you’ll develop avionics mounting architectures, electronics enclosures, PCBA mounting, wire harness accommodation, connector interfaces, EMI/EMC accommodation, and thermal management solutions for reliable, flight-ready hardware. At Mach Industries, we are redefining the future of defense through advanced, scalable platforms. As a Mechanical Avionics engineer, you will play a key role in taking avionics systems from concept through hardware bring-up, environmental testing, and flight qualification. Collaborating with electrical, firmware, systems, manufacturing, and test teams, you’ll help create rugged, serviceable, and manufacturable hardware built to perform in demanding aerospace environments. Key Responsibilities Design and develop avionics or PCBA mounting architectures or enclosures via CAD design and engineering release including GD&T per AMSE Y14.5 Work cross-functionally with electrical engineering teams to develop and verify overall architecture, schematics, layout via ECAD/MCAD data exchang

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach's Summer 2027 Engineering Internship, Mechanical is open for future engineers and builders who want to work with us. This is a paid, in-person, 12-week internship. Depending on your background and team placement, you might work on: Mechanical design — CAD, assemblies, mechanisms, and structural components for next-generation systems Prototyping & manufacturing — turning designs into hardware through machining, fabrication, 3D printing, and other manufacturing processes Testing & validation — building test setups, running experiments, analyzing results, and improving designs Structures & mechanisms — designing components that withstand demanding mechanical, thermal, and environmental requirements Systems integration — integrating mechanical hardware with electrical, embedded, and autonomous systems Engineering tools & analysis — simulations, modeling, tolerance analysis, and tools that accelerate hardware development What We're Looking For Enrollment in a BS, MS, or PhD program in mechanical or a related engineering discipline Intellectual curiosity and the drive to own problems end-to-end Genuine interest in defense technology, national security, or the future of autono

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach's Summer 2027 Engineering Internship, Software is open for future engineers and builders who want to work with us. This is a paid, in-person, 12-week internship. Depending on your background and team placement, you might work on: Flight Sciences — aerodynamics, performance, stability & control, trajectory analysis, and modeling for next-generation aerospace systems Flight Test Operations — planning and executing flight tests, developing test cards and procedures, analyzing flight data, and supporting safe and effective test operations Vehicle Design — aerodynamic, structural, thermal, and mechanical design of aircraft and aerospace vehicles Propulsion & Aerothermal Systems — propulsion integration, thermal management, combustion, and performance analysis for advanced aerospace platforms Guidance, Navigation & Control (GNC) — guidance algorithms, flight control, navigation, state estimation, and trajectory planning for autonomous and crewed systems Systems Integration — integrating airframe, propulsion, avionics, GNC, software, and other subsystems into a complete flight vehicle Modeling & Simulation — hi