$100K – $240K/yr
Mechanical Engineer, Autonomous Vehicles (Federal)
Role overview
Job description
1. Mechanical System Design
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Structures: Design and model mechanical structures including external enclosures, internal compute frames, and load-bearing chassis.
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Mounts: Design and validate robust sensor mounts, payload attachment points, and mechanical interfaces.
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Ingress Protection: Implement IP-rated solutions with gaskets, seals, membranes, and coatings to meet water/dust ingress standards.
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Thermal Management: Incorporate thermal mitigation strategies such as fans, heat sinks, conductive paths, and airflow guides.
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Mass & Volume Budgets: Ensure adherence to payload constraints, including tight volumetric envelopes and weight limitations.
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CAD & Simulation: Build detailed SolidWorks CAD assemblies. Run FEA and thermal simulations to validate strength, durability, and heat dissipation.
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Material & Component Selection: Choose materials and components to meet mass, strength, thermal, and manufacturability constraints.
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Design for Production: Apply DFM, DFA, DFS principles throughout the design lifecycle.
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System Testing: Conduct mechanical load testing (shock, vibration), thermal validation, ingress tests, and sensor alignment assessments.
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Prototyping: Rapidly iterate on prototypes for fit checks, thermal evaluations, and integration trials.
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Documentation & Budgets: Generate mechanical drawings, GD&T annotations, BOMs, and assembly instructions for fabrication and QA. Manage weight, volume, and thermal budgets.
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Build: Work with vendors and contract manufacturers to procure mechanical hardware. Develop QA checks for incoming units. Support payload integration and scaling.
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Debug: Investigate mechanical failures, deformation, and environmental weaknesses during testing and deployments.
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Monitor: Develop protocols for monitoring the system mechanical health and loads.
2. Mechanical System Implementation
3. Mechanical System Production & Servicing
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Education: B.S., M.S., or Ph.D. in Mechanical Engineering, Mechatronics, or related field.
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Experience Level: We are recruiting across a wide range of experience levels from entry level engineers to senior and staff engineers.
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CAD Expertise: Proficient with SolidWorks or equivalent mechanical CAD platforms.
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Thermal & Structural Analysis: Familiarity with FEA and thermal modeling tools.
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Field-Ready Design: Experience designing hardware that survives vibration, shock, thermal cycling, and environmental exposure.
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Manufacturing Knowledge: Experience designing for CNC, sheet metal, additive manufacturing, and assembly workflows.
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Mechanical Systems Integration: Experience working across teams to integrate mechanical systems with compute, sensors, and power electronics.
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Lab Skills: Comfort with mechanical debugging, thermal test setups, vibration tables, and ingress testing.
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Cross Functional Robotic Skills: Ability to contribute electrical, sensing, and embedded computing work to deliver robust integrated systems.
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Scaling: Experience taking systems from prototype to large scale production.
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Field Environments: Experience developing systems for harsh field environments.
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Deployed Robotics: Experience working on robotics deployed in real world settings such as autonomous vehicles, drones, or ruggedized robots.
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Systems Level Robotics: Fluency across mechanical, electrical, and software systems.
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Reliability Engineering: Experience designing to meet IP ratings, MIL-STD, or equivalent ruggedness standards.
About this listing
- Source: FieldAI's official careers site (via Lever) · last confirmed on the source 27 Oct 2026
- Posted 11 May 2026
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Role market pulse
How Mechanical Engineer demand looks in United States
Live jobs
29
Posted 30d
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30d movement
-7.7%
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6.9%
Salary listed
58.6%
Salary trend 1Y
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What they are looking for
Skills & requirements
Qualification
B.S., M.S., or Ph.D. in Mechanical Engineering, Mechatronics, or related field.
Department · Federal
Hiring company
FieldAI
FieldAI is the leader in deploying general-purpose robots in unstructured environments, providing a universal brain that works across many robots, and many tasks.
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